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CNC Machines
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Turning
CNC

Maxxturn 200

The EMCO Maxxturn series machine is a powerful CNC turning and milling centre engineered for precision shaft machining, complex milling operations and complete component production. Featuring a highly stable machine structure, integrated Y-axis technology and advanced Siemens control systems, the machine delivers exceptional rigidity, thermal stability and productivity for demanding industrial applications.
MAXTURN200

Highlights

  • Solid machine design for heavy-duty cutting
  • Counter spindle and 2nd turret for maximum productivity
  • Maximum machining accuracy
  • Stable Y-axis with long carriage travel (+/- 125 mm)
  • Driven tools including C-axis
  • EMCONNECT - Digital Process-Assistent (Sinumerik ONE)
  • Stable Y-axis
  • Stable Y-axis

Equipment

  • Main and counter spindle (optional) for turning and milling operations
  • One or two tool turrets for flexible turning, drilling and milling operations
  • Swing over bed up to 1000 mm
  • Max. workpiece weight 6 t
  • State-of-the-art dialog-supported Siemens control
  • EMCONNECT - Digital Process Assistent (Sinumerik ONE)

Versions

Maxxturn 2000 - 1 turret - BMT85 - tailstock

bed length 2 / 4 / 6 m with or without Y-axis

Maxxturn 200 - 1 turret - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets - BMT85 - tailstock

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets (mirror inverted) - BMT85 - tailstock

bed length 2 / 4 / 6 m, with or without Y-axis

Maxxturn 200 - 2 turrets (mirror inverted) - BMT85 - counter spindle

bed length 2 / 4 / 6 m, with or without Y-axis

Options / Accessories

Steady rest

In various sizes; for efficient precision machining, even of very long workpieces

Various chucks

A special 1000m-diameter chuck is available for flanged or light parts. For other applications a selection of chucks in various dimensions as well as swiveling chucks are available, too.

Air filter

A perfectly dimensioned air filter with a flow rate of 2000m3/h is available as an option.

Chip conveyer

Chip conveyer with large coolant volume - easy to remove and clean.

Software / Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection
Sinumerik & EMCONNECT, the digital process assistant

EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other

Significant reduction in product development and time-to-market thanks to the digital first strategy

Improved networking and data communication capabilities

Significant reduction in the duration of real commissioning through virtual preparation for commissioning

Significantly increased CNC performance

Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.

A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis
  • Simulations:
  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison
EMCO CPS Pilot (optional)

EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

100 % identical behavior of machine and PC

Collision monitoring for clamps, parts, tools, tool holders and machine components

Collisions can be completely eliminated before they even happen

The machine's productivity is maximized

Perfect tuning of both tooling systems

Workpieces

Examples of Use

  • Heavy duty engineering
  • Plant engineering
  • Petroleum industry
  • Mining industry
  • Power plant industry etc.

Technical Data

Work area
  • Travel in X/Y/Z 550 / +/-125 / 2050-4050-6050 mm
  • Max. turning diameter 1000 mm
  • Swing over bed 1050 mm
  • Distance between centers 2200 / 4200 / 6200 mm
  • Rapid motion speeds in X/Y/Z 15/30/30 m/min
Main spindle
  • Max. speed 1800 rpm
  • Spindle nose A2-15''
  • Max. drive power 84 kW
  • Max. torque 6410 Nm
Counter spindle
  • Max. speed 2000 / 2500 rpm
  • Spindle nose A2-15'' / A2-11''
  • Max. drive power 53 kW
  • Max. torque 4400 Nm
Tailstock
  • Automatic tailstock yes
  • Quill diameter 200 mm
  • Inner cone MK6
  • Quill travel 250 mm
Tool turret
  • VDI size 60 /BMT85
  • Number of tools 12
  • Driven tools 12
  • Max. speed 3000 rpm
  • Max. drive power 19,8 kW
  • Max. torque 116 Nm
General data
  • Dimensions (Lx
  • WxH) BL 2200-8600x3450x3360//BL 4200/6200- 11100/13400x3450x3360 mm
  • Machine weight BL 2200/4200/6200: 30/40/50 t

Technical Drawings & Dimensions